A better explanation provided by Don Haywood, WB6BEE, states that the concept of the dot stabilizer is to limit the relaxation of the spring when you release the tension. When the contact "makes", the spring tension forces good contact as the dot spring is collapsing. When the contact "breaks", the spring is losing tension, relaxing, resulting in irregular contact separation. The DS stops the spring from expanding (relaxing ) at an exact and adjustable point, and this comes very close to completely stopping that "follow on" bounce which is the root cause of "Scratchy Dot Syndrome". It does not, however correct bad CW caused by poor sending habits or failure to keep the bug's contacts clean.
T.R.'s original version required replacing the existing dot contact assembly with his stabilizer and fit only the McElroy manufactured keys. For some unknown reason, most information on the original Dot Stabilizer was either lost or ignored during the WW2 years and after except by a very few people. I'm quite happy that I was able to resurrect something from the past that does such a nice job of making a bug able to send better CW without having to severely modify a nice key.
After accidentally rediscovering it a couple of years ago, I undertook a slight redesign of McElroy's original device to eliminate the necessity for replacing the vibrating dot contact assembly. This allows the device to be easily installed and removed quickly with simple tools. I also came up with a further variation on McElroy's design that can be used on even the "Flat Pendulum" bugs such as the Vibroplex Lightning Bug, Military J-36, Zephyr and Champion models as well as various copies of them and even the Japanese Hi Mound "Coffin" bug. I immediately copyrighted my own design and I currently hold the copyright (C) for this design worldwide, all rights reserved. Anyone wishing to manufacture these commercially or even for sale to clubs, etc MUST contact me first and obtain written permission to do so. I have the right to refuse to allow this and if this copyright is violated, I will pursue legal action.
I currently make "Dot Stabilizers" for the Vibroplex, Speed-X and McElroy keys having the round pendulum and bugs with the flat pendulum, such as the Vibroplex Lightning Bug, Zephyr, Champion and WW2 military J-36 bugs (including the Lionel models) which are based on the Lightning Bug design.
I can also manufacture them for other bugs such as the European made (metric sizes) bugs, etc. as long as you can supply me with the diameter (round) or thickness (flat) of the pendulum and a sharply focused digital photo of the actual bug you want it for. (I only need photos and pendulum dimensions for bugs other than the McElroy and Vibroplex models.) They can be made out of either aluminum or brass though aluminum is the preferred material as it is far less expensive.
I did quit making them for the Japanese "coffin" bugs though as the mechanism is located inside the "coffin" and with the close spacing of the mechanical parts and contacts, it is VERY difficult (sometimes impossible) to mount and adjust a Dot Stabilizer on one of those things. There is too much chance of damaging something so please don't ask me to make one for a "coffin" bug.
Now for something new. In early April of this year (2019) I got a 3 dimensional (3D) printer. After getting used to it and printing a myriad of things that other people had designed, (files that were available on the internet for free), I got the idea to try printing a dot stabilizer. Now, this wasn't as easy as I thought it was going to be as I had no 3D model of the metal ones I've been making for years now. I had to obtain and learn a 3D CAD program (I chose Autodesk's Fusion 360). This turned out to be a pretty daunting task but I finally found someone to help me get started and I was able to draw out the various versions of the Dot Stabilizer to very exacting dimensions to include the necessary holes, etc. A few test prints and tweaks and I now have them for the McElroy bugs and both round and flat pendulum Vibroplex bugs. The flat pendulum ones include the military J-36 as well. I put one on my 1963 Vibroplex "Original" (the test material I was using was green in color) and have been running it ever since. I also sent one to Don, WB6BEE for him to try on his McElroy bugs (he has quite a collection of them). They are all working fine. They do distort a little in the printing process and this is pretty much unavoidable due to the materials used and the temperatures they are printed at but unless they are examined real closely, this is usually not noticeable. It does NOT affect the operation of the stabilizer in the least. The set screw holes still have to be tapped and the "snubber" hook still needs to be made from piano wire, but the use of the plastic printing material has allowed me to reduce the cost by over $10 per stabilizer. Because of the shape of the wire hook I cannot send them overseas without boxing them up and that puts a $13.50 to $14.50 USPS shipping cost on them so I'm not putting them on the international marked at this time. They may be had in whatever color you like (within reason). I have Black, Red, Silver, Bronze, Gold, Green, Blue to name a few, and even Pink for the ladies if they prefer.
In the photo below, I show examples of all three types in several of the many available colors. The left three are Vibroplex round pendulum ones in red, green and silver, middle Vibroplex flat pendulum in gold and bronze
and the right most ones are for the larger round pendulum of the McElroy bugs in gold and bronze. The one in green is the 2nd prototype I made. The rest were printed after
refining the sizes slightly for better fit.
Installation and ordering info for the standard and 3D printed models:
They mount to the arm with a socket head set screw and the proper Allen wrench is included along with a printed set of instructions explaining installation and proper adjustment. Also, they are made entirely by hand so there may be slight differences between each one (this won't affect the operation at all).
The prices are $28.50 post paid for the aluminum and $38.50 for the brass ones to domestic USA customers.
Due to large postage increases and the extra, complicated Customs forms I need to fill out for export, International prices are US$51.50 for the aluminum ones and US $61.50 for the brass ones. This does include international First Class shipping.
Plastic 3D printed ones are priced at $15.50 shipped. (Plastic ones are only available to US customers due to the high international shipping costs)
Please email me W0EB. before you order to check availability.
If you decide to order one or more, I will need the make/model of the bug(s) you want stabilizers for, whether they are "left" or "right" handed (the bug, not you) and in the case of the 3D printed ones, let me know what color you want. Also, be sure to include your correct mailing address as well.
I take personal checks, USPS money orders (made out to Aubrey J. Sheldon) and sent to my QRZ listed address or PayPal to w0eb [at] cox dot net .
If you send a check or money order, please be careful to spell my last name right. People keep spelling it SHELTON instead of SHELDON and my bank will NOT cash them!
Incorrect spelling on the check or money order will delay manufacture and shipping of your DS as I have to return it to you for correction and I cannot ship the DS without completed payment.
International customers MUST, repeat MUST use PayPal as it is the only form of payment I can accept from customers in countries outside of the United States.
Some additional images and information provided by a satisfied customer, Fred Schebor, K8NGW after he installed a Dot Stabilizer I made for his left handed Vibroplex Presentation. The following images are Copyright(C) Fred Schebor, K8NGW and are used here by permission.
Fred also hooked up a scope and ran before and after tests of the keying waveform using his bug. The first scope screen capture shows the contact bounce that causes the "Scratchy Dots" and the second trace shows the alleviation of the bounce that all but completely eliminates the "Scratchies". Many thanks to Fred for providing these pictures and for his kind permission to use them as I needed.
And, finally, the last picture shows the effect of an installed Dot Stabilizer on the keyed dot, virtually eliminating the nasty bounce that caused the "Scratchy" dot. I hope these photos and the accompanying
explanation helps illustrate the cause and one effective cure for a bug's nemesis, the "Scratchy Dot Syndrome".
Jim Sheldon - W0EB
Page copyright (c) 2019 W0EB, Images copyright (C) 2019 W0EB and K8NGW (used with permission).
Vibroplex, McElroy, Johnson SpeedX, Lightning Bug, Champion, Hi Mound, etc. are trademarks of their respective companies.
Page last updated by W0EB - 06/05/2019 @ 15:00 UTC